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Yoshikazu Tanaka: Master Blacksmith from Sakai, Osaka

June 23, 2023
Yoshikazu Tanaka : Maître forgeron de Sakai, Osaka

Yoshikazu Tanaka is a renowned Japanese master blacksmith with more than 50 years of forging experience. Based in the historic city of Sakai, Osaka, Japan, Yoshikazu Tanaka is celebrated for his exceptional craftsmanship in the art of forging blades. With a legacy spanning generations, Tanaka has become a prominent figure in the world of traditional Japanese knife-making techniques, admired among many leading Japanese knife brands and enthusiasts of Japanese cutlery craftsmanship.

Yoshikazu Tanaka and the Yakinamashi technique

One technique traditionally associated with Sakai blacksmithing, often referred to as Yakinamashi, involves a slow and controlled annealing process that emphasizes gradual cooling. After roughly shaping the steel, he heats the blades before enveloping them in rice straw. This method allows for a slow and controlled cooling process, preventing sudden temperature changes that could lead to cracks or warping. The straw acts as an insulating layer, ensuring that the blades cool down gradually and evenly, resulting in improved structural integrity.

Following the straw annealing process, Tanaka adopts a patient approach by allowing the blades to rest for a minimum of 24 hours. This resting period is crucial, as it allows the steel to settle and stabilize after the initial heat treatment. This stage highlights the precision found across different Japanese knife types, reinforcing why many consider Sakai artisans among the most respected figures in traditional Japanese knife-making. By giving the blades ample time to cool and adjust, Tanaka ensures that they are ready for the subsequent steps of cold forging and quenching.

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The age-old tempering process

When it comes to quenching, Tanaka employs the use of pine charcoal, which is renowned for its exceptional heat retention properties. The blades are immersed in a bed of red-hot pine charcoal, carefully selected for its purity and consistent temperature distribution. As the blades are plunged into the water for quenching, the intense heat and rapid cooling alter the internal structure of the steel, increasing hardness and contributing to a durable cutting edge.

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Notable collaborations

Yoshikazu Tanaka’s work is widely associated with knife companies such as Hitohira, Konosuke, Hado, and Sakai Takayuki, reflecting his influence within Sakai’s knife-making tradition. These partnerships allow him to showcase his exceptional craftsmanship to a wider audience, as his blades become an integral part of high-quality kitchen knives and culinary tools produced by these renowned brands. Many of these collaborations strengthen his presence among leading Japanese knife brands and further highlight the influence of traditional Japanese knife-making techniques worldwide.

In conclusion, Yoshikazu Tanaka, the Sakai blacksmith's mastery of traditional blacksmithing techniques, including the use of rice straw for an initial annealing process and the utilization of pine charcoal for quenching, demonstrates his commitment to upholding the time-honored art of traditional Japanese knife-making techniques. Through his collaborations with esteemed knife companies, Tanaka's expertise continues to influence and shape the world of fine cutlery, preserving the legacy of Sakai's renowned blacksmithing traditions for generations to come.

Further information


- Which is the best Japanese knife?

- Hado, on Sakai's "blade route

- Togashi, the epic story of a legendary forge

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